CFMoto CF625-C manuales

Cfmoto CF625-C Especificaciones (267 paginas)

Marca: Cfmoto | Categoria: Vehiculo todoterreno | Tamaño: 14.87 MB |

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CF625-B

1

CF625-C

1

Service

1

All rights reserved

2

CONTENTS

3

Numbers Marking Location

7

Main Data Table

8

Maintenance Parameters Table

10

1. Maintenance Information

11

Cooling System

11

Front Wheel

12

Rear Wheel

12

Brake System

12

Ignition Device

13

Tightening Torque

17

Engine Tools

20

Lubricant Grease, Sealant

22

Picture 2

24

Picture 3

24

2 Vehicle Body and Muffler

30

Front Rack, Bolt Cap

31

Installation:

31

Front Fender

38

Rear Fender

40

Engine Skid Plate(Middle)

41

Double-Seat Protection Plate

41

Engine Skid Plate(Rear)

41

Removal:

41

Visible Parts:

48

3.Checks & Adjustment

49

Maintenance Interval

50

Brake system

54

Front brake lever free play

54

Front Toe-in size

56

Specified pressure /tire

57

Wheel Nut and Wheel Axle

58

Movement of Wheel Bearing

58

Suspension System

58

Checking the Throttle Lever

60

Adjusting the Speed Limiter

60

Standard density: 50%

62

Coolant Leakage

62

Check Water Temperature Gauge

64

Lighting System

64

CAUTION:

66

Fuel Hose

68

Drive Belt

68

Check Engine Oil Level

70

Replacing Engine Oil

70

Testing Cylinder Pressure

72

Initial Engagement Inspection

74

Clutch Lock-up Inspection

74

WARNING:

74

Caution:

75

Inspection standard

75

Trouble Shooting

76

Water Leakage

76

Remove Drain Bolt

79

Reservoir Tank

79

Refill Port

80

Upper Limit

80

Lower Limit

80

Freezing Point

82

Boiling Point

82

Gauge Pressure

82

Inspection of Fan Motor

84

Inspection of Thermoswitch

84

Inspection of Thermostat

85

NOTE:Do not reuse the O-ring

87

Inspection of Water Pump

88

Mechanical Seal

88

Oil Seal

89

Water Pump Body

89

Water Pump Impeller

89

Left Side Cover

92

Spark Plug Cap

97

Positive Cable,Starter Motor

97

Negative Cable,Starter Motor

97

Installation

101

Engine Removal

103

Water Hose/Pipe

103

Camshaft

104

Cylinder Head Cover

104

Timing Chain Tensioner

104

1with long nosed pliers

106

2 and piston 3

106

Oil Filter

107

Tool: Oil filter Remover

107

Sector Gear

107

Water Pump

108

Sheave Drum

108

Left Crankcase Cover

108

Magneto Rotor

108

Tool: Rotor Remover

108

Starting Motor Gear

109

Oil Pump Sprocket and Chain

109

Engine Right Side

110

CVT Cover

110

Timing Chain

111

Tool: Crankcase separator

112

Engine Center

112

Gear position bolt

112

Right Crankcase

112

Drive Bevel Gear

113

Oil pump, Relief Valve

114

Crankshaft

114

Tool: Crankshaft Separator

114

Rocker Arm

116

Cylinder Head

116

Cylinder Head Distortion

118

Valve Stem and Valve Guid

118

Valve Seat Width

118

Tool: Vernier Caliper

119

Valve Spring

120

Material: Moly oil

120

minutes

121

Tweezers

121

Tightening torque: 10 N.m

122

¡°a¡±Measure with a

123

Tool: Plastid Gauge

123

Camshaft Journal O.D

124

Camshaft Run-out

124

Tensioner and Chain Guide

124

Piston Diameter

126

Piston Pin and Pin Bore

127

Tool: Dial Gauge (18-35mm)

128

Tools: Dial Gauge

128

Tools: dial gauge

128

V-block

128

for scratches

129

Abnormal damage: —Replace

129

1 roller 2

131

Disassemble

131

Tool: Bearing install set

132

Material: Lubricant grease

132

Secondary Sheave

133

Tool: Nut Wrench

133

O-ring and Oil Seal

134

Service Limit: 145.4mm

135

Tool: Ring nut wrench

137

Drive belt

137

Transmission

138

Disassembly

138

Inspection

139

Oil pump

142

Oil Strainer Inspection

143

Relief Valve

143

Drive Bevel Gear

143

Front Output Shaft

144

Driven Bevel Gear

144

Bevel Gear

145

Bevel Gear Backlash

145

Tooth Contact Inspection

146

Balance Shaft

147

Thread Locker

148

Tightening torque for magneto

149

coil bolt:10N m

149

Recoil Starter

150

Assembly

151

CVT COVER

152

CVT Case

152

Crankcase

153

Engine Assembly

154

Engine Center

154

Oil pump and relief valve

154

Shift Cam, Shift Fork

156

Driven Bevel Gear

156

Gear Positioning Bolt

157

Engine Right

157

Secondary sheave tightening

159

CVT case cover

159

Engine left

160

Dual gear/idler gear

160

Starter driven gear

160

Magneto rotor

161

Water pump

162

Tool:Oil filter wrench

163

Tightening torque: 10N.m

163

Initial:25N m

165

Final:46N m

165

Chain tensioner

168

Left plastic cover

170

Water pipe and hose

170

Overhaul Info

172

Fuel Injector Assy Removal

174

Fuel Injector Assy Assembly

174

Overhaul

175

Front Brake Caliper

178

Brake Disc

179

Parking Brake Lever

179

Front Shock Absorber

182

Ball Joint

184

Right Knuckle

184

:40-50Nm

185

Steering System

186

Connector,Handlebar Switch

187

Rear View Mirror,RH

187

Handlebar Pipe

188

Install LH Handlebar Switch

189

Install RH Handlebar Switch

189

Install RH&LH Grip

190

Install Brake Pump

190

Steering Column

192

Special tool:

193

Overhaul Information

194

Operating Notice

194

Overhaul Standard

194

Troubleshooting

195

Rear Wheel Wobbles

195

Poor Brake Efficiency

195

Nut,Rim Axle

196

Wheel Hub

196

Rear Right Absorber

199

Front Diff

200

Rear Gearcase

200

Front Diff Xploded View

202

Bolt M10

204

Tightening torque

205

Item ”1 ” 25Nm

205

Standard:0.10-0.25

205

0.6. Tighten item 31

210

11 Electric System

211

CHARGING SYSTEM

211

ELECTRIC STARTING SYSTEM

211

Regulate

212

Battery 12V

214

Electric Fuel Pump

214

Start Motor

214

ELECTRIC BRUSH

215

COMMUTATOR

215

ARMATURE COIL

215

OIL SEAL

215

TEM DIAGRAM

219

SERVICE TOOLS

220

(2)THROTTLE VALVE ASSY:

223

TO BE ADJUSTMENT

223

(3)MAP Sensor:

224

(5)WATER TEMPERATURE SENSOR:

226

(7)TRIGGER:

228

(9)GEAR SENSOR CLUSTER:

230

FUNCTIONS OF THE FOOTS:

230

(10)REVERSE GEAR ASSEMBLE:

230

(12)FUEL INJECTOR:

232

(14)IGNITION COIL:

234

13 Lights,Instrument,Switches

238

Check standard

238

Replacing Bulb

239

Inspection of Headlight

239

Headlight

240

Continuity

241

13 Troubleshooting

244

1.Engine troubleshooting

245

Diagnosis Help:

248

Cfmoto CF625-C El manual del propietario (150 paginas)

Marca: Cfmoto | Categoria: Vehiculo todoterreno | Tamaño: 18.14 MB |

Inglés

Tabla de contenidos

CF500-5B/CF500-5C

1

CF625-B/CF625-C

1

READ OWNER’S MANUAL

3

Or other reproductive harm

4

INTRODUCTION

5

TABLE OF CONTENTS

6

1.Frame VIN:

7

2.Vehicle Model Number:

7

3. Engine Serial Number:

7

Age Restrictions

8

Know Your vehicle

8

Safety Training

8

Operator Safety

10

POTENTIAL HAZARD

15

WAHT CAN HAPPEN

15

HOW TO AVOID THE HAZARD

15

Operator Satety

18

WHAT CAN HAPPEN

18

DRIVER SAFETY

21

Driver Safety

24

Driver safety

26

1.Helmet

40

2.Eye protection

40

3. Gloves

40

5. Clothing

40

FEATURES AND CONTROLS

41

FEASTURES AND CONTROLS

45

Driving

60

Pre-Ride Inspection

61

Starting engine

64

Hauling Cargo

67

Driving Procedures

70

OPERATION

73

MAINTENANCE AND LUBRICATION

100

Replacement of Fuse

119

Cleaning and Storage

124

Drive belt and cover problems

130

Possible Causes

131

Solution

131

Engine doesn't Turn Over

132

Engine Pings or Knocks

133

Engine Backfires

134

Low pressure of fuel pump

135

Engine Stops or Loses Power

136

PCODE LIST

138

PCODE uses 4 digit flashing

140

Main Technical Data

141

Website: WWW.cfmoto.com

150

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